Selective Cu electroplating enabled by surface patterning and enhanced conductivity of carbon fiber reinforced polymers upon air plasma etching

Research output: Contribution to journalArticleResearchpeer-review

Authors

  • Lidija D. Rafailović
  • Tomislav Trišović
  • Monika Stupavská
  • Pavel Souček
  • Peter Velicsanyi
  • Sonja Nixon
  • Megan J. Cordill
  • Christoph Kleber
  • Jozef Ráheľ

Organisational units

External Organisational units

  • Institute of Technical Sciences of the Serbian Academy of Sciences and Arts
  • Masaryk University
  • Zitt GmbH
  • Erich Schmid Institute of Materials Science
  • Danube Private University (DPU)
  • Mendel University in Brno
  • Airbus Defence and Space GmbH, Manching

Abstract

We demonstrate a sustainable post-processing of carbon fiber reinforced epoxy polymer (CFRP) composites by air plasma etching that permits regular electroconductive surface patterning through direct Cu galvanic metallization, in contrast to the untreated composite. Our study reveals a significant property dependence of the composite with respect to the position to the fiber/matrix composite surface and treatment. The enhancement in electrical conductivity was not compromised by the lower structural integrity of the composite, as the embedded carbon fibers remained unaffected by the air plasma etching process. The metallized Cu domains on the composite exhibit good hardness and excellent solderability potential. Thus, the electroconductive surface patterning of the composite, preceding galvanic metallization, facilitates the selective deposition of Cu layer domains. This step by step process, relying on the creation of selective electroconductive areas on the composite by plasma etching, enables galvanic metallization. Consequently, it enhances the potential for multifunctional composite applications. The feasibility of galvanic metallization brings new perspectives in selective metallization of composites by allowing the tailoring of the metal layer thickness, microstructure and selection of the metal.

Details

Original languageEnglish
Article number174569
Number of pages11
JournalJournal of alloys and compounds
Volume992.2024
Issue number15 July
DOIs
Publication statusPublished - 20 Apr 2024