Untersuchungen zur Produktivität im selektiven Laserschmelzprozess von Ti-6Al-4V Bauteilen

Research output: ThesisMaster's Thesis

Abstract

Additive manufacturing is a promising technology of the current decade and offers high flexibility as well as design freedom. However, this technology is limited by time and cost-related factors originating through the layer-by-layer building strategy compared to conventional methods. This thesis is dedicated to reducing the gap between the production ability of complex components, high productivity and economic efficiency. Therefore, process-microstructure-property relationships were investigated systematically via in-depth characterization techniques such as optical and electron microscopy, X-ray diffraction and micro-hardness. It is shown that the cost-effectiveness of the manufacturing process can be enhanced by a factor of four, even though the observed property profile in terms of density and hardness is still comparable to the standard production strategy. Unfortunately, higher productivity, e.g., through a higher layer thickness, results in increased roughness. It was also found that local overheating and spattering, caused by high heat input, results in discontinuous keyhole pore development across the cross-section of the specimen. Furthermore, it is shown that pore heterogeneity can be reduced by limiting the heat input during additive manufacturing.

Details

Translated title of the contributionAbout the productivity in laser powder bed fusion produced Ti-6Al-4V components
Original languageGerman
QualificationDipl.-Ing.
Awarding Institution
Supervisors/Advisors
Award date8 Apr 2022
Publication statusPublished - 2021