Numerical modeling and experimental validation of the effect of arc distribution on the as-solidified Ti64 ingot in vacuum arc remelting (VAR) process

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@article{3eebb27880004e7787d38820f7689250,
title = "Numerical modeling and experimental validation of the effect of arc distribution on the as-solidified Ti64 ingot in vacuum arc remelting (VAR) process",
abstract = "A numerical model coupling electromagnetic field and plasma arc impact with multiphase transport phenomena such as flow, heat transfer and solidification for the vacuum arc remelting (VAR) process is proposed. 3D simulations of the VAR process for refining a Titanium-based (Ti–6Al–4V) alloy are made. Different arc distributions (diffusive, constricted centric, constricted eccentric, and rotating arcs) under an axial magnetic field (AMF) are studied, focusing on their impact on the flow patterns and the resulting melt pool of the as-solidifying ingot. Simulation results show that diffusive arc leads to a shallow symmetrical melt pool; constricted centric and rotating arcs lead to electro-vortex flow and the symmetrical melt pool; constricted eccentric leads to electro-vortex flow as well, but the deepest non-symmetrical melt pool.",
author = "{Karimi Sibaki}, Ebrahim and Abdellah Kharicha and Alexander Vakhrushev and Mehran Abdi and Menghuai Wu and Andreas Ludwig and Jan Bohacek and Bernhard Prei{\ss}",
year = "2022",
month = may,
day = "11",
doi = "10.1016/j.jmrt.2022.05.036",
language = "English",
volume = "19.2022",
pages = "183--193",
journal = "Journal of Materials Research and Technology",
issn = "2238-7854",
publisher = "Elsevier",
number = "July-August",

}

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TY - JOUR

T1 - Numerical modeling and experimental validation of the effect of arc distribution on the as-solidified Ti64 ingot in vacuum arc remelting (VAR) process

AU - Karimi Sibaki, Ebrahim

AU - Kharicha, Abdellah

AU - Vakhrushev, Alexander

AU - Abdi, Mehran

AU - Wu, Menghuai

AU - Ludwig, Andreas

AU - Bohacek, Jan

AU - Preiß, Bernhard

PY - 2022/5/11

Y1 - 2022/5/11

N2 - A numerical model coupling electromagnetic field and plasma arc impact with multiphase transport phenomena such as flow, heat transfer and solidification for the vacuum arc remelting (VAR) process is proposed. 3D simulations of the VAR process for refining a Titanium-based (Ti–6Al–4V) alloy are made. Different arc distributions (diffusive, constricted centric, constricted eccentric, and rotating arcs) under an axial magnetic field (AMF) are studied, focusing on their impact on the flow patterns and the resulting melt pool of the as-solidifying ingot. Simulation results show that diffusive arc leads to a shallow symmetrical melt pool; constricted centric and rotating arcs lead to electro-vortex flow and the symmetrical melt pool; constricted eccentric leads to electro-vortex flow as well, but the deepest non-symmetrical melt pool.

AB - A numerical model coupling electromagnetic field and plasma arc impact with multiphase transport phenomena such as flow, heat transfer and solidification for the vacuum arc remelting (VAR) process is proposed. 3D simulations of the VAR process for refining a Titanium-based (Ti–6Al–4V) alloy are made. Different arc distributions (diffusive, constricted centric, constricted eccentric, and rotating arcs) under an axial magnetic field (AMF) are studied, focusing on their impact on the flow patterns and the resulting melt pool of the as-solidifying ingot. Simulation results show that diffusive arc leads to a shallow symmetrical melt pool; constricted centric and rotating arcs lead to electro-vortex flow and the symmetrical melt pool; constricted eccentric leads to electro-vortex flow as well, but the deepest non-symmetrical melt pool.

U2 - 10.1016/j.jmrt.2022.05.036

DO - 10.1016/j.jmrt.2022.05.036

M3 - Article

VL - 19.2022

SP - 183

EP - 193

JO - Journal of Materials Research and Technology

JF - Journal of Materials Research and Technology

SN - 2238-7854

IS - July-August

ER -