In recent years, the focus has shifted towards leveraging physics-based modelling and data-driven analysis to predict drilling incidents and anomalies in real time, with the goal of reducing non-productive periods. However, much of this attention has directed at specific drilling operations like drilling and tripping, leaving other vital processes, such as wellbore conditioning, comparatively overlooked. The primary objective of this study is to employ data-driven techniques for predicting the dynamic state of the wellbore by utilising sensor data, operating parameters, and surface measurements. Accurate predictions are pivotal for automating these processes, promising significant savings in both redundant time and associated costs, ultimately elevating operational efficiency.

In this research, the surface drilling parameters such as flowrate, rotation speed, block position, and drill string length are incorporated with the surface measurements such as hookload, pressure, and torque during wellbore conditioning operation to predict further surface sensor measurements. Different parameter settings are evaluated to find the best approach. Six supervised learning algorithms are used to select the best prediction method. The findings reveal that considering all surface parameters and measurements yields the most accurate predictions. Among various single and multi-target regression methods, including deep learning approaches, the Gaussian process and random forest models exhibit the lowest prediction errors.

By reliably predicting and understanding wellbore behaviour, this research paves the way for more efficient and autonomous drilling operations in the future, bridging a critical gap in the industry's automation capabilities.