Additive manufacturing of 3D yttria-stabilized zirconia microarchitectures
Research output: Contribution to journal › Article › Research › peer-review
Authors
Organisational units
External Organisational units
- University of Twente
- Friedrich-Alexander-Universität Erlangen-Nürnberg
- Universidad Complutense de Madrid
- University of Kassel, Kassel
Abstract
The additive manufacturing (AM) of yttria-stabilized zirconia (YSZ) microarchitectures with sub-micrometer precision via two-photon lithography (TPL), utilizing custom photoresin containing zirconium and yttrium monomers is investigated. YSZ 3D microarchitectures can be formed at low temperatures (600 °C). The low-temperature phase stabilization of ZrO 2 doped with Y 2O 3 demonstrates that doping ZrO 2 with ≈ 10 mol% Y 2O 3 stabilizes the c-ZrO 2 phase. The approach does not utilize YSZ particles as additives. Instead, the crystallization of the YSZ phase is initiated after printing, i.e., during thermal processing in the air at 600 °C – 1200 °C for one and two hours. The YSZ microarchitectures are characterized in detail. This includes understanding the role of defect chemistry, which has been overlooked in TPL-enabled micro-ceramics. Upon UV excitation, defect-related yellowish-green emission is observed from YSZ microarchitectures associated with intrinsic and extrinsic centers, correlated with the charge compensation due to Y 3+ doping. The mechanical properties of the microarchitectures are assessed with manufactured micropillars. Micropillar compression yields the intrinsic mechanical strength of YSZ. The highest strength is observed for micropillars annealed at 600 °C, and this characteristic decreased with an increase in the annealing temperature. The deformation behavior gradually changes from ductile to brittle-like, correlating with the Hall–Petch strengthening mechanism.
Details
Original language | English |
---|---|
Article number | 112701 |
Number of pages | 11 |
Journal | Materials and Design |
Volume | 238.2024 |
Issue number | February |
DOIs | |
Publication status | Published - 1 Feb 2024 |