Development of a Dross Build-Up Growth Process Model for Hot-Dip Galvanizing Considering Surface Reaction Kinetics
Publikationen: Beitrag in Fachzeitschrift › Artikel › Forschung › (peer-reviewed)
Autoren
Organisationseinheiten
Externe Organisationseinheiten
- Materials Center Leoben Forschungs GmbH
- International Zinc Association
Abstract
The minimization of unwanted dross build-up formation on the sink rolls in continuous hot-dip
galvanizing lines is a key goal of the industry. In this study, the CFD multi-physics modeling of
the surface reaction kinetics for dross build-up growth and the coupling to the mass transfer is
the basis for the evaluation of relevant process parameters. The results of a virtual Design of
Experiments were processed by neural network approaches, as well as linear regression
modeling to build a surrogate process model. It was found that the bath Al concentration has
the highest effect (> 80 pct) on the dross build-up rate on the sink rolls. Operating the zinc bath
at higher Al concentrations decreases the dross build-up reaction rate. Furthermore, it was
found by the CFD multi-physics model that the local dross build-up rate increases toward the
edges of the roll grooves which might lead to the occurrence of strip surface defects.
galvanizing lines is a key goal of the industry. In this study, the CFD multi-physics modeling of
the surface reaction kinetics for dross build-up growth and the coupling to the mass transfer is
the basis for the evaluation of relevant process parameters. The results of a virtual Design of
Experiments were processed by neural network approaches, as well as linear regression
modeling to build a surrogate process model. It was found that the bath Al concentration has
the highest effect (> 80 pct) on the dross build-up rate on the sink rolls. Operating the zinc bath
at higher Al concentrations decreases the dross build-up reaction rate. Furthermore, it was
found by the CFD multi-physics model that the local dross build-up rate increases toward the
edges of the roll grooves which might lead to the occurrence of strip surface defects.
Details
Originalsprache | Englisch |
---|---|
Seiten (von - bis) | 53-63 |
Seitenumfang | 11 |
Fachzeitschrift | Metallurgical and materials transactions. B, Process metallurgy and materials processing science |
Jahrgang | 55.2024 |
Ausgabenummer | February |
Frühes Online-Datum | 10 Nov. 2023 |
DOIs | |
Status | Veröffentlicht - Feb. 2024 |